高含量黑色母粒是一種廣泛應(yīng)用于塑料行業(yè)的添加劑,其主要作用是增強塑料的黑度和表面質(zhì)感,同時還能提高塑料的耐熱性、耐紫外線性和耐磨性等物理性能,使得塑料制品更加耐用和美觀。
一、高含量黑色母粒的制作工藝
高含量黑色母粒的制作過程包括原材料的混合、加工、烘干、冷卻、研磨等幾個主要環(huán)節(jié)。
首先,將高質(zhì)量的炭黑、樹脂、稀釋劑等原材料按一定比例混合均勻,然后通過擠出機、混煉機等設(shè)備進行加工,使得混合物形成一定粘度的糊狀物。
接著,將糊狀物通過加熱干燥的方式進行烘干,將其內(nèi)部的水分蒸發(fā)掉,使其變得更干燥、更堅硬,便于后續(xù)的加工。
然后,將干燥后的黑色母粒通過冷卻設(shè)備進行冷卻,使其溫度逐漸降低,同時也使其表面更加光滑堅硬。
將冷卻后的黑色母粒進行研磨、篩分等處理,使其顆粒大小、粒度分布更加均勻,從而獲得高品質(zhì)的黑色母粒產(chǎn)品。
二、高含量黑色母粒的應(yīng)用范圍
高含量黑色母粒主要應(yīng)用于塑料制品的生產(chǎn)過程中,如注塑、吹塑、擠塑、壓延、成型等多種工藝。
具體來說,高含量黑色母??梢詰?yīng)用于以下塑料制品中:
1、各類PE、PP、PS、ABS和PVC等塑料制品;
2、各種塑料管材、薄膜、地板、電纜護套等電氣絕緣材料、建筑材料以及汽車部件等。
五、高含量黑色母粒帶來的優(yōu)勢
高含量黑色母粒的應(yīng)用可以帶來以下優(yōu)勢:
1、提高塑料制品的美觀度:高含量黑色母??梢栽黾铀芰现破返暮诙群蜕珴蓾庥舳龋蛊浔砻娓用烙^。
2、提高塑料制品的耐用性:高含量黑色母粒可以提高塑料制品的耐磨性、耐紫外線性以及耐熱性等物理性能,從而提高塑料制品的耐用性。
3、提高塑料制品的市場價值:高含量黑色母??梢允顾芰现破返耐庥^更加漂亮,以及物理性能更加穩(wěn)定,從而提高其市場價值。
4、降低成本。在塑料制品生產(chǎn)中:高含量黑色母粒的應(yīng)用可以減少其他染料、色母等添加劑的使用,從而降低成本。
High content black masterbatch is a kind of additive widely used in plastic industry, its main role is to enhance the blackness and surface texture of plastics, and also improve the physical properties of plastics, such as heat resistance, ultraviolet resistance and abrasion resistance, making plastic products more durable and beautiful.
First, the production process of high content black masterbatches
The production process of high-content black masterbatches includes several main links such as mixing of raw materials, processing, drying, cooling, grinding and so on.
First of all, high-quality carbon black, resin, diluent and other raw materials are mixed evenly according to a certain ratio, and then processed by extruder, mixer and other equipment, so that the mixture is formed into a certain viscosity of the paste.
Next, the paste is dried by heating and drying to evaporate the water inside it and make it drier and harder for subsequent processing.
Then, the dried black masterbatch is cooled by cooling equipment to gradually reduce its temperature and also make its surface smoother and harder.
The cooled black masterbatch is then processed by grinding and sieving to make its particle size and size distribution more uniform, so as to obtain high-quality black masterbatch products.
High content black masterbatch
Application scope of high content black masterbatches
High content black masterbatches are mainly used in the production process of plastic products, such as injection molding, blow molding, extrusion, calendering, molding and other processes.
Specifically, high content black masterbatches can be used in the following plastic products:
1, all kinds of PE, PP, PS, ABS and PVC plastic products;
2, all kinds of plastic pipe, film, flooring, cable sheathing and other electrical insulation materials, building materials and automotive parts.
V. Advantages of high content black masterbatches
The application of high content black masterbatches can bring the following advantages:
1、Improve the aesthetics of plastic products: high content of black masterbatch can increase the blackness and color intensity of plastic products, making their surface more beautiful.
2, improve the durability of plastic products: high content of black masterbatch can improve the wear resistance, UV resistance and heat resistance and other physical properties of plastic products, thus improving the durability of plastic products.
3, improve the market value of plastic products: high content of black masterbatch can make the appearance of plastic products more beautiful, as well as more stable physical properties, so as to increase its market value.
4, reduce costs. In the production of plastic products: the application of high content black masterbatch can reduce the use of other dyes, color masterbatch and other additives, thereby reducing costs