高濃度黑色母粒
高濃度黑色母粒的應(yīng)用
高濃度黑色母粒是一種常用的塑料染色劑,廣泛應(yīng)用于塑料制品的生產(chǎn)過程中。它能夠給塑料制品帶來良好的著色效果和外觀效果,滿足不同領(lǐng)域的需求。具體應(yīng)用包括:
1、家電行業(yè):黑色母??捎糜诩矣秒娖鳌㈦娮赢a(chǎn)品等的塑料外殼、配件和裝飾件的著色。
2、汽車行業(yè):黑色母??捎糜谄噧?nèi)飾件、外部裝飾件和零部件的著色,使其更顯高檔和美觀。
3、建筑行業(yè):黑色母粒可用于建筑材料如水管、排水管、地板、衛(wèi)浴五金件、航空航天等領(lǐng)域的著色,使其耐用、富有光澤等。
4、包裝行業(yè):黑色母??捎糜诟黝惏b盒、塑料袋及其它材料的著色,使其具有高透明度、鮮艷度和光澤。
高濃度黑色母粒是一種黑色粉末狀物質(zhì),通常用作塑料制品的染色劑。它由色素、添加劑和載體組成,具有良好的分散性和著色力,能夠有效地滿足塑料制品的著色需求。
一、高濃度黑色母粒的原料
高濃度黑色母粒通常由色素、添加劑和載體組成。其中,色素是其主要成分,能夠給塑料制品提供所需的顏色和外觀。常用的黑色色素包括碳黑、鐵氧體和有機(jī)染料等。添加劑用于改善色素的分散性、穩(wěn)定性和耐熱性等性能,常用的添加劑包括分散劑、穩(wěn)定劑和抗氧劑等。載體是指能夠?qū)⑸睾吞砑觿┚鶆虻胤稚⒃谄渲械幕?,常用的載體有聚丙烯、聚乙烯和聚碳酸酯等。
二、高濃度黑色母粒的生產(chǎn)工藝
高濃度黑色母粒的生產(chǎn)工藝相對(duì)簡(jiǎn)單,具體步驟如下:
1、準(zhǔn)備原材料:將所需的色素、添加劑和載體按照一定比例混合,在高速混料機(jī)中進(jìn)行混合。在混合過程中,要注意色素的分散性和添加劑的穩(wěn)定性,確保材料的均勻性。
2、熔融混合:將混合好的原料送入熔融混合機(jī)中,進(jìn)行高溫高壓下的融化混合。在混合過程中,要控制溫度和混合時(shí)間,確保色素和添加劑的均勻分布?;旌虾玫奈锪显谌廴诨旌蠙C(jī)的出口處形成帶有潤(rùn)滑油的熔融粒子。
3、擠出制粒:將熔融粒子經(jīng)過擠出機(jī)擠出并拉伸成帶狀物,再經(jīng)過切割機(jī)切割成顆粒狀物。制出的顆粒狀物放在通風(fēng)干燥的環(huán)境中晾干,去除潤(rùn)滑油,得到高濃度黑色母粒成品。
三、高濃度黑色母粒的應(yīng)用
高濃度黑色母粒是一種常用的塑料染色劑,廣泛應(yīng)用于塑料制品的生產(chǎn)過程中。它能夠給塑料制品帶來良好的著色效果和外觀效果,滿足不同領(lǐng)域的需求。具體應(yīng)用包括:
1、家電行業(yè):黑色母??捎糜诩矣秒娖?、電子產(chǎn)品等的塑料外殼、配件和裝飾件的著色。
2、汽車行業(yè):黑色母??捎糜谄噧?nèi)飾件、外部裝飾件和零部件的著色,使其更顯高檔和美觀。
3、建筑行業(yè):黑色母??捎糜诮ㄖ牧先缢堋⑴潘?、地板、衛(wèi)浴五金件、航空航天等領(lǐng)域的著色,使其耐用、富有光澤等。
4、包裝行業(yè):黑色母??捎糜诟黝惏b盒、塑料袋及其它材料的著色,使其具有高透明度、鮮艷度和光澤。
High concentration black masterbatch is a black powdery substance, usually used as a coloring agent for plastic products. It consists of pigment, additive and carrier, with good dispersibility and coloring power, which can effectively meet the coloring needs of plastic products.
I. Raw materials of high concentration black masterbatch
High concentration black masterbatch is usually composed of pigment, additive and carrier. Among them, pigment is its main component, which can provide the required color and appearance for plastic products. Commonly used black pigments include carbon black, ferrite and organic dyes. Additives are used to improve the dispersion, stability and heat resistance of the pigment, and commonly used additives include dispersants, stabilizers and antioxidants. Carrier refers to the substrate in which the pigment and additives can be evenly dispersed, and commonly used carriers include polypropylene, polyethylene and polycarbonate.
High concentration black masterbatch
Second, the production process of high concentration black masterbatches
The production process of high concentration black masterbatches is relatively simple, the specific steps are as follows:
1、Preparation of raw materials: mix the required pigments, additives and carriers according to a certain ratio, and mix them in a high-speed mixer. In the mixing process, pay attention to the dispersion of pigments and the stability of additives to ensure the homogeneity of the material.
2, melt mixing: the mixed raw materials will be sent to the melt mixer for high temperature and high pressure under the melt mixing. In the mixing process, the temperature and mixing time should be controlled to ensure the uniform distribution of pigment and additives. Mixed materials in the melt mixer at the exit of the formation of molten particles with lubricants.
3, extrusion granulation: the molten particles through the extruder extrusion and stretching into bands, and then cut into granules through the cutting machine. The granules are put in a ventilated and dry environment to dry, remove the lubricant, and get the finished product of high concentration black color masterbatch.
Third, the application of high concentration black masterbatches
High concentration black masterbatch is a commonly used plastic coloring agent, widely used in the production process of plastic products. It can bring good coloring effect and appearance effect to plastic products and meet the needs of different fields. Specific applications include:
1, home appliance industry: black masterbatch can be used for coloring plastic shells, accessories and decorative parts of household appliances, electronic products and so on.
2、Automotive industry: black masterbatch can be used for coloring the interior parts, exterior decorative parts and components of automobiles, making them more high-grade and beautiful.
3、Construction industry: black masterbatch can be used for coloring construction materials such as water pipes, drains, flooring, sanitary hardware, aerospace and other fields to make them durable and glossy.
4、Packaging industry: black masterbatch can be used for coloring all kinds of packaging boxes, plastic bags and other materials to make them have high transparency, vividness and luster.